SURFACE MOUNT TECHNOLOGY (SMT)
LEADED PACKAGES/PARTS-ROUND OR FLATTENED "COINED" LEADS
round and flat leads
LEADED PACKAGES/PARTS
ROUND OR FLATTENED (COINED) LEADS

This category encompasses discrete component and integrated circuit packages, which share requirements of through hole soldering (NASA-STD-8739.3) and surface mount technology soldering (NASA-STD-8739.2). In typical applications, the leads are formed and bent in a pattern configuration similar to "Gull-Wing" devices. Leads may be in the original round cross-section, or flattened to increase sufrace contact to the land/pad.

See Section 7.01 "Surface Mount Soldering, General Requirements", for common accept/reject criteria.

round lead coplanarity

PREFERRED

The parts are properly oriented to the land pattern, with each lead centered across the width of the land. Lead feet are in full contact with the termination pad, fillets are shiny and concave and heel fillet is evident.

NASA-STD-8739.2 [12.8.1], [12.9.2.a]
NASA-STD-8739.3 [13.6]

PREFERRED

COPLANARITY

The lead's foot should be parallel to, and in full contact with the termination pad.

NASA-STD-8739.2 [7.1]
NASA-STD-8739.3 [8.5]

coplanarity improper coplanarity

ACCEPTABLE

COPLANARITY

The maximum acceptable variation in planarity between any portion of the lead foot and the termination pad shall not exceed 0.26 mm (0.010").

NASA-STD-8739.2 [7.1], [12.8.1.h]
NASA-STD-8739.3 [8.5.1]

UNACCEPTABLE

IMPROPER COPLANARITY

Excessive non-planarity may result in open or mechanically weak solder terminations, excessive part tilt, or violate minimum electrical spacing requirements.

NASA-STD-8739.2 [12.8.2.a.10], [12.9.2.b.3]
NASA-STD-8739.3 [13.6.2.a.5], [13.6.2.a.22]

NASA WORKMANSHIP STANDARDS
NASA logo Released:
06.27.2002
Revision:
Revision Date:
Book:
7
Section:
7.11
Page:
1





SURFACE MOUNT TECHNOLOGY
LEADED PACKAGES/PARTS-ROUND OR FLATTENED "COINED" LEADS (cont.)
foot length improper foot length

ACCEPTABLE

FOOT LENGTH (L)

The foot length (L) shall be a minimum of 3.5 times to 5.5 times the lead diameter/thickness (W), or 1.27 mm (0.050 in), whichever is less.

NASA-STD-8739.3 [8.5.1.a]

UNACCEPTABLE

IMPROPER FOOT LENGTH

The foot length shall be a minimum of 3.5 times to 5.5 times the lead diameter (W)/thickness, or 1.27 mm (0.050 in), whichever is less.

NASA-STD-8739.3 [8.5.1.a]

heel fillet missing heel fillet

MANDATORY

HEEL FILLET

A heel fillet is mandatory and shall have a positive contour.

NASA-STD-8739.2 [12.9.2.a.1]
NASA-STD-8739.3 [8.5.1]

UNACCEPTABLE

MISSING HEEL FILLET

A heel fillet is mandatory and shall exhibit a positive contour.

NASA-STD-8739.2 [12.9.2.b.5]
NASA-STD-8739.3 [8.5.1], [11.2.5]

maximum heel fillet height minimum heel fillet height

ACCEPTABLE

MAXIMUM HEEL FILLET HEIGHT (E)

Solder may extend through the lower bend radius, but shall not extend into the upper bend radius. Solder shall exhibit a concave fillet and the lead contour shall be visible.

NASA-STD-8739.2 [12.8.1.b], [12.8.2.b.16]
NASA-STD-8739.3 [11.2.5.a]

ACCEPTABLE

MINIMUM HEEL FILLET HEIGHT (F)

Solder shall be equal to the minimum solder thickness (G) plus one (1) lead diameter/thickness. Solder shall exhibit a concave fillet and the lead contour shall be visible.

Best Workmanship Practice

NASA WORKMANSHIP STANDARDS
NASA logo Released:
06.27.2002
Revision:
Revision Date:
Book:
7
Section:
7.11
Page:
2





SURFACE MOUNT TECHNOLOGY (SMT)
LEADED PACKAGES/PARTS-ROUND OR FLATTENED "COINED" LEADS(cont.)
lateral overhang lateral overhang

PREFERRED

LATERAL/SIDE OVERHANG

The component lead is centered on the land, with no lateral/side overhang.

NASA-STD-8739.3 [8.5.1.b]

ACCEPTABLE

LATERAL/SIDE OVERHANG

One edge of the lead may be flush with the edge of the solder pad.

NASA-STD-8739.3 [8.5.1.b]

lateral overhang minimum solder thickness

UNACCEPTABLE

LATERAL/SIDE OVERHANG

The lead shall not overhang the land edge.

NASA-STD-8739.3 [8.5.1.b], [11.2.5]

ACCEPTABLE

MINIMUM SOLDER THICKNESS (G)

Terminations must have sufficient solder to form a properly wetted fillet, exhibiting a proper heel and toe fillet and a complete side fillet of minimum height.

NASA-STD-8739.2 [12.9.2.a.1]
NASA-STD-8739.3 [13.6.1]

side joint fillet insufficient side joint fillet

ACCEPTABLE

SIDE JOINT FILLET (D)

The side joint fillet (D) shall be present, equal to the lead length (L) plus the heel fillet, and exhibit complete wetting and a positive contour.

NASA-STD-8739.3 [8.5.1]]

UNACCEPTABLE

INSUFFICIENT SIDE JOINT FILLET (D)

The side joint fillet (D) shall be present, equal to the lead length (L) plus the heel fillet, and exhibit complete wetting and a positive contour.

NASA-STD-8739.3 [8.5.1]

NASA WORKMANSHIP STANDARDS
NASA logo Released:
06.27.2002
Revision:
Revision Date:
Book:
7
Section:
7.11
Page:
3





SURFACE MOUNT TECHNOLOGY (SMT)
LEADED PACKAGES/PARTS-ROUND OR FLATTENED "COINED" LEADS(cont.)
side fillet height toe offset

UNACCEPTABLE

SIDE FILLET HEIGHT (Q)

The side fillet height (Q) shall be equal to ot greater than the minimum solder thickness (G), plus 50% lead diameter/thickness (T). Image also shows side overhang.

Best Workmanship Practice

MANDATORY

TOE OFFSET

The end of the lead shall be a minimum of 0.25 mm (0.010 in.) from the end of the pad. Overhang is prohibited.

NASA-STD-8739.3 [8.5.1]

toe overhang heel overhang

UNACCEPTABLE

TOE OVERHANG

Toe overhang is prohibited.

NASA-STD-8739.3 [13.6.2.a.5]

UNACCEPTABLE

HEEL OVERHANG

Heel overhang is prohibited.

NASA-STD-8739.3 [8.5], [13.6.2.a.5], [13.6.2.a.11]












NASA WORKMANSHIP STANDARDS
NASA logo Released:
06.27.2002
Revision:
Revision Date:
Book:
7
Section:
7.11
Page:
4





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